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QA/QC MECHANICAL ENGINEERING

This training program gives practical knowledge required for welding and piping inspection professionals including Technicians, Inspectors and Engineers called upon to witness, supervise or conduct visual welding Inspection and Piping Inspection activities. The Practical aspects are emphasized by ensuring the theoretical training is complimented with practical sessions concerning the details of Welding Inspection and Piping Inspections under the guidance of a qualified instructor.

This covers the following areas of specialization:

  • QA/QC Welding Inspection
  • QA/QC Piping Inspection
  • Diploma in QA/QC Engineering

QAQC WELDING INSPECTION

This program opens the great opportunities in the field of welding and inspection. It provide through training and qualification for welding inspection personnel’s including Technicians, Inspectors and Engineers called upon to witness, supervise or conduct visual welding inspection activities. The practical aspects are emphasized by ensuring that theoretical training is complimented with practical sessions concerning the details of welding inspection including butt and fillet welds under the guidance of a qualified Instructor.

Whom Should Attend the Course?

B.Tech Mechanical graduates, Diploma in Mechanical, Degree & Experienced Candidates who needs certification in this field.

QAQC WELDING INSPECTION

Syllabus

  • NDT ASNT LEVEL II IN RT/UT/MT/PT -Radiographic Testing
  • NDT ASNT LEVEL II IN RT/UT/MT/PT -Ultrasonic Testing
  • NDT ASNT LEVEL II IN RT/UT/MT/PT -Magnetic Particle Testing
  • NDT ASNT LEVEL II IN RT/UT/MT/PT -Liquid Penetrant Testing
  • DUTIES OF THE WELDING ENGINEER
  • TERMS & DEFINITIONS
  • WELDING IMPERFECTIONS
  • METAL PROPERTIES AND DESTRUCTIVE TESTING
  • PREPARATION OF WELDING PROCEDURES WPS/ PQR
  • WELDER S QUALIFICATION
  • MATERIAL INSPECTION
  • INTERNATIONAL CODES AND STANDARDS
  • WELDING SYMBOLS
  • SHIELDED METHOD ARC WELDING (SMAW)
  • GAS TUNGSTEN ARC WELDING (TIG)
  • GAS METAL ARC WELDING (GMAW)
  • SUBMERGED ARC WELDING (SAW)
  • NON DESTRUCTIVE EXAMINATION
  • WELD REPAIRS
  • WELDING DISTORTION CONTROL
  • HEAT TREATMENT AND STRESS RELIEF OF WELD
  • CUTTING PROCESS
  • WELDING SAFETY
  • PRACTICAL EXAMINATION ON PIPE AND PLATE
  • BASIC PIPING ENGINEERING
  • BASIC FIRE AND SAFETY ENGINEERING

Course Duration

Three months
(Covers QC Welding section, NDT LEVEL 1 & 2, Basic Piping Engineering, Welding Engineering)

Eligibility

M-tech/ME, BE/B-tech in Mechanical, Aeronautical Engineering, Diploma in Mechanical, Degree etc. Those who are waiting for final semester result as well as those who have to attend supplementary examinations may also apply.

ABOUT EXAMINATION

Examinations are CONDUCTED IN OFFLINE METHODS.
  • General
  • Specific examinations
  • Practical
  • Viva
  • Case Study
All General Examination will be Subjective Examinations.
Specific Examinations are Subjective Exams based on a given reference specific Codes which will be allowed to refer during the examination time.
Practical Examinations are held in suitable specimens and record in the respective reports.
Viva is conducted as a part of practical examination
Onsite Case study submission is a major part of the examination.

ABOUT CERTIFICATION

Internationally recognized Certificates of QUALITY CONTROL ENGINEER(QC), SIX METHODS IN NDT, WELDING ENGINEERING AND A PIPING ENGINEERING will be awarded to candidates by the authorized certification body ASNT(American Society for Non Destructive Testing) & STED ( Scientific Technical Education Department, Govt Of Kerala).

Employment Opportunities

Graduates may find employment as a QA/QC Inspectors, NDT Co-Ordinators,Welding Supervisors etc

OUR SPECIALITIES

  • WELDING THEORY + PRACTICALS
  • WELDING INSPECTION THEORY + PRACTICALS
  • PRACTICALS + QUESTION/ANSWERS
  • MACRO PRACTICALS
  • SPECIAL NOTES ON POSSIBLE OUT SIDE QUESTIONS AND SEVERAL MOCK TESTS
QAQC PIPING INSPECTION

QAQC PIPING INSPECTION

This program helps to get a knowledge and awareness in the field of Piping and inspection. It provide through training and qualification for piping inspection personnel’s including Technicians, Inspectors and Engineers called upon to witness, supervise or conduct visual piping inspection activities. The practical aspects are emphasized by ensuring that theoretical training is complimented with practical sessions concerning the details of piping inspection.

Whom Should Attend the Course?

B.Tech Mechanical graduates, Diploma in Mechanical, Degree & Experienced Candidates who needs certification in this field.

Syllabus (Part1)

  • NDT ASNT LEVEL II -Radiographic Testing
  • NDT ASNT LEVEL II -Ultrasonic Testing
  • NDT ASNT LEVEL II -Magnetic Particle Testing
  • NDT ASNT LEVEL II -Liquid Penetrant Testing
  • BASIC WELDING ENGINEERING
  • FUNDAMENTALS OF PIPING
  • INTERNATIONAL CODES AND STANDARDS FOR PIPING SYSTEMS
  • CLASSIFICATION OF PIPE
  • STANDARD WEIGHT OF PIPING MATERIALS AND CALCULATION
  • PROPERTIES OF PIPING MATERIALS
  • PIPING PROJECT DESIGN DOCUMENTS
  • DRAWING SYMBOLS
  • PIPING ISOMETRIC
  • PROCESS FLOW DIAGRAM (PFD)
  • PIPING INSTRUMENTATION DIAGRAM (P&ID)
  • DETAILS OF EQUIPMENT AND EQUIPMENT LAYOUT
  • PIPING ARRANGEMENT DRAWING
  • DESIGN OF POWER PIPING (ASME B 31.1)
  • DESIGN OF PROCESS PIPING (ASME B 31. 3)
  • DESIGN OF LIQUID PIPING (ASME B31.4)
  • DESIGN PIPING SIZING / PRESSURE INTEGRITY
  • TYPICAL WALL THICKNESS CALCULATION FOR REFINERY
  • PIPE STRESS ANALYSIS & FLEXIBILITY ANALYSIS
  • PUMP CALCULATIONS
  • DESIGN OF PIPE SUPPORT
  • TYPES OF VALVES
  • TYPE OF FLANGE AND METHOD OF CONNECTING FLANGED JOINT
  • OPTIONAL:ISEI CONSTRUCTION SAFETY COURSE
  • FIRE AND SAFETY ENGINEERING

Syllabus (Part2)

  • DESIGN PROJECT 01 PER ASME B31. 1
  • DESIGN PROJECT 02 PER ASME B31. 3

Syllabus (Part3)

  • SOFTWARE
  • EXAMINATIONS AND CERTIFICATES WILL ISSUE TO SUCCESSFUL CANDIDATES.

DRAWINGS

  • GAD (GENERAL ARRANGEMENT OF DRAWING.
  • P&ID (PIPING AND INSTRUMENT DIAGRAM.
  • EQUIPMENT LAYOUT.
  • PIPING ISOMETRICS.
  • FABRICATION DRAWINGS.
  • PIPING STRUCTURALS.
  • PIPIE SUPPORTS.
  • PRACTICAL LAB FACILITY (PHOTO)

Course Duration

Three months
(Covers QC Piping section, NDT LEVEL 1 & 2, Piping Engineering and Basic Welding Engineering)

Eligibility

M-tech/ME, BE/B-tech in Mechanical, Aeronautical Engineering, Diploma in Mechanical, Degree etc. Those who are waiting for final semester result as well as those who have to attend supplementary examinations may also apply.

ABOUT EXAMINATION

Examinations are CONDUCTED IN OFFLINE METHODS.
  • General
  • Specific examinations
  • Practical
  • Viva
All General Examination will be Subjective Examinations.
Specific Examinations are Subjective Exams based on a given reference specific Codes which will be allowed to refer during the examination time.
Practical Examinations are held in suitable specimens and record in the respective reports.
Viva is conducted as a part of practical examination


ABOUT CERTIFICATION

Internationally recognized Certificates of QUALITY CONTROL ENGINEER (QC), SIX METHODS IN NDT, WELDING ENGINEERING AND A PIPING ENGINEERING will be awarded to candidates by the authorized certification body ASNT (American Society for Non Destructive Testing) & STED (Scientific Technical Education Department, Govt. Of Kerala).

Employment Opportunities

Graduates may find employment as a QA/QC Inspectors, NDT Co-Coordinators, Piping Supervisors etc.

OUR SPECIALITIES

  • WELDING THEORY + PRACTICALS
  • WELDING INSPECTION THEORY + PRACTICALS
  • PRACTICALS + QUESTION/ANSWERS
  • MACRO PRACTICALS
  • SPECIAL NOTES ON POSSIBLE OUT SIDE QUESTIONS AND SEVERAL MOCK TESTS

DIPLOMA IN QAQC ENGINEERING

This training provides a very in-depth knowledge in piping engineering and piping inspection as per industrial standards and practically we are training the students to make them as an industrial experts. The theoretical and practical sides with industrial visit are the major point of attraction of this course. Students are provided with a certificate that can be embassy attested which enables them to go abroad. After the completion of the course they can enter into various designation such as Quality Control Engineer and Quality Control Inspectors which enables them to build up a lucrative career in the area of Inspection.

Whom Should Attend the Course?

B.Tech Mechanical graduates, Diploma in Mechanical, Degree & Experienced Candidates who needs certification in this field.

DIPLOMA IN QAQC ENGINEERING

Section 1, Piping QC Syllabus

Part 1

  • FUNDAMENTALS OF PIPING
  • INTERNATIONAL CODES AND STANDARDS FOR PIPING SYSTEMS
  • CLASSIFICATION OF PIPE
  • STANDARD WEIGHT OF PIPING MATERIALS AND CALCULATION
  • PROPERTIES OF PIPING MATERIALS
  • PIPING PROJECT DESIGN DOCUMENTS
  • DRAWING SYMBOLS
  • PIPING ISOMETRIC
  • PROCESS FLOW DIAGRAM (PFD)
  • PIPING INSTRUMENTATION DIAGRAM (P&ID)
  • DETAILS OF EQUIPMENT AND EQUIPMENT LAYOUT
  • PIPING ARRANGEMENT DRAWING
  • DESIGN OF POWER PIPING (ASME B 31.1)
  • DESIGN OF PROCESS PIPING (ASME B 31. 3)
  • DESIGN OF LIQUID PIPING (ASME B31.4)
  • DESIGN PIPING SIZING / PRESSURE INTEGRITY
  • TYPICAL WALL THICKNESS CALCULATION FOR REFINERY
  • PIPE STRESS ANALYSIS & FLEXIBILITY ANALYSIS
  • PUMP CALCULATIONS
  • DESIGN OF PIPE SUPPORT
  • TYPES OF VALVES
  • TYPE OF FLANGE AND METHOD OF CONNECTING FLANGED JOINT

Part 2

  • DESIGN PROJECT 01 PER ASME B31. 1
  • DESIGN PROJECT 02 PER ASME B31. 3

Part 3

  • SOFTWARE
  • EXAMINATIONS AND CERTIFICATES WILL ISSUE TO SUCCESSFUL CANDIDATES.

SUBJECTS

  • NDT ASNT LEVEL II- Radiographic Testing
  • NDT ASNT LEVEL II -Ultrasonic Testing
  • NDT ASNT LEVEL II -Magnetic Particle Testing
  • NDT ASNT LEVEL II -Liquid Penetrant Testing
  • INDUCTION TO PIPING SYSTEMS
  • BASICS OF PIPING,
  • PIPING COMPONENTS,
  • PIPING DRAWING,
  • PIPELINE DESIGN AND CONSTUCTION,.
  • PIPING CODES AND STANDARDS.(ASME/API/ASTM/AWS)
  • POWER PIPING(ASME B 31.1)
  • PROCESS PIPING (ASME B31.3)
  • LIQUID PIPING (ASME B 31.4)
  • OPTIONAL: ISEI CONSTRUCTION SAFETY COURSE.

DRAWINGS

  • GAD (GENERAL ARRANGEMENT OF DRAWING)
  • P & ID(PIPING AND INSTRUMENT DIAGRAM)
  • EQUIPMENT LAYOUT.
  • PIPING ISOMETRICS.
  • FABRICATION DRAWINGS.
  • PIPING STRUCTURALS.
  • PIPE SUPPORTS.
  • PRACTICAL LAB FACILITY (PHOTO)

Section 2,WELDING

Subjects

  • DUTIES OF THE WELDING ENGINEER
  • TERMS & DEFINITIONS
  • WELDING IMPERFECTIONS
  • METAL PROPERTIES AND DESTRUCTIVE TESTING
  • PREPARATION OF WELDING PROCEDURES WPS/ PQR
  • WELDER S QUALIFICATION
  • MATERIAL INSPECTION
  • INTERNATIONAL CODES AND STANDARDS
  • WELDING SYMBOLS
  • SHIELDED METHOD ARC WELDING (SMAW)
  • GAS TUNGSTEN ARC WELDING (TIG)
  • GAS METAL ARC WELDING (GMAW)
  • SUBMERGED ARC WELDING (SAW)
  • NON DESTRUCTIVE EXAMINATION
  • WELD REPAIRS
  • WELDING DISTORTION CONTROL
  • HEAT TREATMENT AND STRESS RELIEF OF WELD
  • CUTTING PROCESS
  • WELDING SAFETY
  • PRACTICAL EXAMINATION ON PIPE AND PLATE
  • BASIC FIRE AND SAFETY ENGINEERING

Course Duration

Three months
(Covers QC section, NDT LEVEL 1 & 2, Piping Engineering, Welding Engineering)

Eligibility

M-tech/ME, BE/B-tech in Mechanical, Aeronautical Engineering, Diploma in Mechanical, Degree etc. Those who are waiting for final semester result as well as those who have to attend supplementary examinations may also apply.

ABOUT EXAMINATION

Examinations are CONDUCTED IN OFFLINE METHODS.
  • General
  • Specific examinations
  • Practical
  • Viva
All General Examination will be Subjective Examinations.
Specific Examinations are Subjective Exams based on a given reference specific Codes which will be allowed to refer during the examination time.
Practical Examinations are held in suitable specimens and record in the respective reports.
Viva is conducted as a part of practical examination


ABOUT CERTIFICATION

Internationally recognized Certificates of QUALITY CONTROL ENGINEER (QC), SIX METHODS IN NDT, WELDING ENGINEERING AND A PIPING ENGINEERING will be awarded to candidates by the authorized certification body ASNT (American Society for Non Destructive Testing) & STED (Scientific Technical Education Department, Govt of Kerala) and a Diploma Certificate which can be Embassy attested from NACELL is also Provided.

Employment Opportunities

Graduates may find employment as a QA/QC Inspectors, NDT Coordinators,Welding Supervisors, Piping QC, Piping Supervisors etc

OUR SPECIALITIES

  • WELDING THEORY + PRACTICALS
  • WELDING INSPECTION THEORY + PRACTICALS
  • NDT 4 METHODS (RT/UT/MT/PT)
  • GENERAL SAFETY
  • PRACTICALS+QUESTION/ANSWERS, MACRO PRACTICALS, SPECIAL NOTES ON POSSIBLE OUT SIDE QUESTIONS AND SEVERAL MOCK TESTSS
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